Integrated production systems
Our production systems integrate all process steps to ensure stable output, efficient workflows and optimized lifecycle cost.
PFAFF systems, built for real production.
We develop production systems for automotive sealing profiles – for static and dynamic seals – that bring all process steps together into a controlled and scalable setup. Each system is designed based on production volume, quality requirements and local conditions to achieve the lowest lifecycle cost.
Closed connections
Repeatable process
Capable and cost efficient
Real-time tracing
Notching
Notching and trimming processes for static seals are developed to meet tight tolerances and high quality requirements – as stand-alone machines or integrated into transfer systems.
We ensure precise cuts, stable capability values and consistent performance across different production volumes.
Splicing
Splicing ensures closed and reliable connections in dynamic sealing systems.
We control all relevant process parameters to achieve consistent quality and eliminate open joints in production.
Bending
Repeatable bending processes within tight tolerances are essential for consistent sealing performance.
We develop solutions that ensure precision and stability, either as stand-alone machines or fully integrated into transfer systems.
Automation
Our automation for automotive sealing systems integrates all process steps into a stable and repeatable production flow.
Our systems reduce manual effort and ensure consistent performance while optimizing manufacturing cost over the product lifecycle.
Quality Control
Quality control is integrated into the production process to ensure consistent and traceable results.
Measurement systems, camera-based inspection and documentation processes allow real-time monitoring of part quality.
We do both: optimize individual steps and design complete production systems. This is how we ensure consistent performance and long-term efficiency in series production.
Injection molds for perfect fit.
We develop injection molds for sealing and glazing applications based on insert and overmolding processes — for precise integration of different materials within a single, controlled setup.
Sealing & Glazing Systems. From design to serial production.
Combining precision tooling, advanced technologies and integrated production solutions to deliver efficient processes, reliable quality and consistent results across automotive sealing and glazing applications.
Looking to set up your production?
Let’s define the right production system for your application and requirements.